Mugukurikirana kuramba, sensor zigabanya ibihe byizunguruka, gukoresha ingufu n imyanda, gukoresha uburyo bwo gufunga inzira no kongera ubumenyi, gufungura uburyo bushya bwo gukora ubwenge nubwubatsi. # Sensor #sustainability #SHM
Sensors ibumoso (hejuru kugeza hepfo): flux flux (TFX), in dielectrics (Lambient), ultrasonics (University of Augsburg), dielectrics ikoreshwa (Synthesite) no hagati yamahera na mikoro Microwire (AvPro) .Ibishushanyo (hejuru, Isaha)
Mu gihe inganda zo ku isi zikomeje kwigaragaza mu cyorezo cya COVID-19, zahindutse zishyira imbere gushyira imbere kuramba, bisaba kugabanya imyanda no gukoresha umutungo (nk’ingufu, amazi n’ibikoresho) .Nkigisubizo, inganda zigomba kurushaho gukora neza kandi zifite ubwenge. .Ariko ibi bisaba amakuru. Kubihimbano, aya makuru aturuka he?
Nkuko byasobanuwe muri CW ya 2020 Composites 4.0 yuruhererekane rwingingo, isobanura ibipimo bikenewe kugirango hazamurwe ubuziranenge bwumusaruro n’umusaruro, hamwe na sensor zikenewe kugira ngo ibyo bipimo bigerweho, ni intambwe yambere mu gukora ubwenge.Mu 2020 na 2021, CW yatanze raporo kuri sensor-dielectric sensor, gucuruza flux Scorsor, fibre optic sencor, hamwe na sensor zidahamagara ukoresheje imiraba ya ultrasonic na electromagnetic-kimwe nimishinga ya sensumerist ibikoresho, inyungu zabo basezeranijwe nibibazo, hamwe nikoranabuhanga ryiterambere ririmo gutezwa imbere.Ntabwo, ibigo bigenda bigaragara nkabayobozi mubikorwa byinganda zimaze gushakisha no kuyobora uyu mwanya.
Umuyoboro wa Sensor muri CosiMo Urusobe rwibikoresho 74 - 57 muri byo ni sensor ya ultrasonic yatejwe imbere muri kaminuza ya Augsburg (yerekanwe iburyo, utudomo twubururu bwerurutse mu gice cyo hejuru no hepfo) - ikoreshwa kuri Lid yerekanwe kuri T-RTM gushushanya umushinga wa CosiMo ya bateri ya thermoplastique ikomatanya. Inguzanyo yerekana amashusho: umushinga wa CosiMo, DLR ZLP Augsburg, kaminuza ya Augsburg
Intego # 1: Zigama amafaranga. Blog ya CW yo mu Kuboza 2021, "Custom Ultrasonic Sensors for Composite Process Optimisation and Control," isobanura imirimo yo muri kaminuza ya Augsburg (UNA, Augsburg, Ubudage) yo guteza imbere umuyoboro wa sensor 74 Kuri CosiMo umushinga wo gukora imashini yerekana amashanyarazi ya EV (ibikoresho bikomatanya mu bwikorezi bwubwenge) .Igice cyahimbwe hifashishijwe uburyo bwo kohereza imashini ya termoplastique (T-RTM), ikora polymerize ya caprolactam monomer mu mwanya wa polyamide 6 (PA6) .Markus Sause, Professor muri UNA akaba n'Umuyobozi wa UNA's Artificial Intelligence (AI) Production Network i Augsburg, asobanura impamvu sensor ari ingenzi cyane: “Inyungu nini dutanga ni ugushushanya ibibera mu gasanduku kirabura mugihe cyo gutunganya. Kugeza ubu, abayikora benshi bafite sisitemu nto kugirango babigereho. Kurugero, bakoresha sensor yoroshye cyane cyangwa yihariye mugihe bakoresha resin infusion kugirango bakore ibice binini byindege. Niba uburyo bwo gushiramo butagenze neza, mubusanzwe ufite igice kinini. Ariko niba ufite igisubizo cyibisubizo kugirango wumve ibitaragenze neza mubikorwa byumusaruro nimpamvu yabyo, urashobora kubikosora no kubikosora, bizigama amafaranga menshi. ”
Thermocouples ni urugero rw "sensor yoroheje cyangwa yihariye" yakoreshejwe mumyaka mirongo kugirango ikurikirane ubushyuhe bwa laminate ikomatanya mugihe cya autoclave cyangwa ifuru ikiza.Bakoreshwa no kugenzura ubushyuhe mu ziko cyangwa gushyushya ibiringiti kugirango bakize ibice byo gusana hakoreshejwe Ubushuhe bwumuriro.Abakora inganda za resin bakoresha sensor zitandukanye muri laboratoire kugirango bakurikirane impinduka zijimye rya resin mugihe cyubushyuhe hamwe nubushyuhe kugirango batezimbere imiti ikiza.Ikigaragara ariko, ni umuyoboro wa sensor ushobora kwiyumvisha no kugenzura ibikorwa byakozwe muburyo bushingiye ibipimo byinshi (urugero, ubushyuhe nigitutu) hamwe nuburyo ibintu (urugero, viscosity, guteranya, kristu).
Kurugero, sensor ya ultrasonic yatejwe imbere kumushinga wa CosiMo ikoresha amahame amwe nubugenzuzi bwa ultrasonic, bwabaye intandaro yikizamini kidasenya (NDI) cyibice byuzuye.Petros Karapapas, injeniyeri mukuru muri Meggitt (Loughborough, UK), yagize ati: “Intego yacu ni ukugabanya igihe n'umurimo bisabwa kugira ngo hakorwe igenzura nyuma y'ibicuruzwa mu gihe tugenda tugana ku nganda zikoreshwa.” Ibikoresho (NCC, Bristol, UK) ubufatanye mu kwerekana igenzura rya impeta ya Solvay (Alpharetta, GA, USA) EP 2400 mugihe cya RTM ukoresheje sensor ya dielectric sensor yakozwe muri kaminuza ya Cranfield (Cranfield, UK) Gutemba no gukiza oxyresine kuri a Uburebure bwa metero 1,3, ubugari bwa 0.8 m na 0,4 m byimbitse bikomatanyirijwe hamwe kugirango hahindurwe moteri yubucuruzi bwindege ya moteri yubucuruzi. kwipimisha kuri buri gice. " Ariko hamwe n'iki cyuma, ibyo ntibikenewe. ”
Collo Probe yibizwa mu cyombo kivanga amarangi (uruziga rwatsi hejuru) kugirango umenye igihe kuvanga byuzuye, bizigama igihe n'imbaraga. Inguzanyo yerekana amashusho: ColloidTek Oy
Matti Järveläinen, umuyobozi mukuru akaba ari na we washinze ColloidTek Oy (Kolo, Tampere, Finlande) agira ati: “Intego yacu si ukuba ikindi gikoresho cya laboratoire, ahubwo ni ukwibanda kuri sisitemu yo gukora.” guhuza ibyuma bya electromagnetic yumurongo (EMF), gutunganya ibimenyetso no gusesengura amakuru kugirango bapime "igikumwe" cyamazi ayo ari yo yose nka monomers, resin cyangwa adheshes. "" Icyo dutanga nubuhanga bushya butanga ibitekerezo bitaziguye mugihe nyacyo, urashobora rero Järveläinen agira ati: "sobanukirwa neza uburyo inzira yawe ikora kandi ikitwara mugihe ibintu bitagenze neza." Kurugero, urashobora kugabanya igihe cyo kuvanga kuko ushobora kubona neza mugihe kuvanga byuzuye. Kubwibyo, hamwe nawe Urashobora kongera umusaruro, kuzigama ingufu no kugabanya ibisigazwa ugereranije no gutunganya neza. ”
Intego # 2: Ongera ubumenyi bwibikorwa no kubonerana.Ku bikorwa nko guteranya, Järveläinen agira ati: "Ntabwo ubona amakuru menshi uhereye ku ifoto gusa. Urimo gufata icyitegererezo ukajya muri laboratoire ukareba uko byari bimeze iminota cyangwa amasaha ashize. Ninkaho gutwara mumihanda, buri saha Fungura amaso kumunota umwe hanyuma ugerageze guhanura aho umuhanda ujya. ” Sause arabyemera, avuga ko umuyoboro wa sensor wateye imbere muri CosiMo “udufasha kubona ishusho yuzuye yimikorere nimyitwarire yibintu. Turashobora kubona ingaruka zaho mubikorwa, mugusubiza kubitandukanya mubice byubugari cyangwa ibikoresho byahujwe nkibyingenzi. Icyo tugerageza gukora ni ugutanga amakuru kubyerekeranye nibibera mubyukuri. Ibi bidufasha kumenya amakuru atandukanye nkimiterere yimbere yimbere, ukuza kwa buri gice cyigihe hamwe nurwego rwo guteranya kuri buri sensor ahantu. ”
Collo ikorana nabakora ibicuruzwa bya epoxy, amarangi ndetse na byeri kugirango bakore imyirondoro yuburyo bwa buri cyiciro cyakozwe.Ubu buriwukora wese arashobora kureba imbaraga zimikorere yabo hanyuma agashyiraho ibipimo byiza cyane, hamwe no kumenyesha kugira icyo akora mugihe ibyiciro bitavuzwe neza.Ibi bifasha gutuza no kuzamura ireme.
Video yerekana imbere mugice cya CosiMo (ubwinjiriro bwo gutera inshinge ni akadomo cyera hagati) nkigikorwa cyigihe, gishingiye kumibare yo gupimwa kuva murusobekerane rwa sensor. Inguzanyo yerekana amashusho: umushinga CosiMo, DLR ZLP Augsburg, kaminuza ya Augsburg
Karapapas ya Meggitt agira ati: "Ndashaka kumenya ibiba mu gihe cyo gukora igice, ntabwo mfungura agasanduku ngo ndebe uko bizagenda nyuma." kugira ngo hamenyekane niba imiti ikize. ” Ukoresheje ubwoko butandatu bwa sensors zasobanuwe hepfo (ntabwo ari urutonde rwuzuye, gusa gutoranya gato, abatanga isoko, nabo), birashobora gukurikirana gukira / polymerisiyasi hamwe na resin itemba. Bimwe mubikoresha sensor bifite ubushobozi bwinyongera, kandi ubwoko bwa sensor burashobora kwagura uburyo bwo gukurikirana no kubona amashusho. mugihe cyo kubumbabumbira hamwe.Ibi byerekanwe mugihe cya CosiMo, yakoresheje ultrasonic, dielectric na piezoresistive muburyo bwa sensororo yubushyuhe no gupima umuvuduko na Kistler (Winterthur, Ubusuwisi).
Intego # 3: Kugabanya igihe cyinzira. Rukuruzi ya Collo irashobora gupima uburinganire bwibice bibiri byihuta byokiza epoxy nkibice A na B bivangwa kandi bigaterwa inshinge mugihe cya RTM kandi ahantu hose mubibumbano byashyizwemo sensor.Ibyo bishobora gufasha gukora gukira byihuse bisubira mubikorwa nka Urban Air Mobility (UAM), byatanga uburyo bwihuse bwo gukiza ugereranije nibice bimwe bigezweho nka RTM6.
Rukuruzi ya Collo irashobora kandi gukurikirana no kwiyumvisha epoxy iteshwa agaciro, guterwa inshinge no gukira, kandi mugihe buri gikorwa kirangiye. Kurangiza gukiza nibindi bikorwa bishingiye kumiterere nyayo yibintu bitunganywa (bitandukanye nigihe gisanzwe hamwe nubushyuhe bwa resitora) byitwa ubuyobozi bwa leta . kristallisation .Urugero, umuyoboro wa sensor hamwe nisesengura rya digitale muri CosiMo wakoreshejwe kugirango hamenyekane igihe ntarengwa gisabwa kugirango ubushyuhe bwa RTM bubumbabumbwe kandi wasanze 96% bya polymerisime ntarengwa byagezweho muminota 4.5.
Abatanga ibyuma bya dielectric nka Lambient Technologies (Cambridge, MA, USA), Netzsch (Selb, Ubudage) na Synthesite (Uccle, Ububiligi) nabo bagaragaje ubushobozi bwabo bwo kugabanya ibihe byizunguruka. ) na Bombardier Belfast (ubu ni Spirit AeroSystems (Belfast, Irlande)) ivuga ko hashingiwe ku bipimo nyabyo byo gupima resin hamwe n'ubushyuhe, binyuze mu gice cyayo cyo gukusanya amakuru na Optiview Software ihindura ubukonje bugereranijwe na Tg. "Abakora ibicuruzwa bashobora kubona Tg. mu gihe nyacyo, bityo bashobora guhitamo igihe cyo guhagarika ukwezi gukira, ”nk'uko bisobanurwa na Nikos Pantelelis, umuyobozi wa Synthesite, agira ati:“ Ntabwo bagomba gutegereza ngo barangize uruziga rurerure kuruta uko byari bikenewe. Kurugero, cycle gakondo ya RTM6 numuti wamasaha 2 yuzuye kuri 180 ° C. Twabonye ko ibyo bishobora kugabanywa kugeza ku minota 70 muri geometrie. Ibi byagaragaye no mu mushinga INNOTOOL 4.0 (reba “Kwihutisha RTM hamwe na Heat Flux Sensors”), aho gukoresha ikoreshwa rya sensor flux byagabanije uburyo bwo gukiza RTM6 kuva ku minota 120 kugeza ku minota 90.
Intego # 4: Gufunga-kugenzura ibikorwa byo guhuza n'imihindagurikire y'ikirere. Ku mushinga wa CosiMo, intego nyamukuru ni uguhindura igenzura rifunze mugihe cyo gukora ibice bigize ibice. Iyi nayo ni intego yimishinga ya ZAero na iComposite 4.0 yatangajwe na CW muri 2020 (kugabanya ibiciro 30-50%) .Mwibuke ko ibyo birimo inzira zitandukanye - gushyira mu buryo bwikora kaseti ya progaramu (ZAero) hamwe na spray spray ikora ugereranije numuvuduko mwinshi T-RTM muri CosiMo kuri RTM hamwe na epoxy ikiza vuba (iComposite 4.0) .Bose muriyi mishinga ikoresha sensor hamwe na moderi ya digitale na algorithms kugirango bigane inzira no guhanura ibizava mubice byarangiye.
Igenzura rishobora gutekerezwa nk'uruhererekane rw'intambwe, Sause yasobanuye. Intambwe yambere ni uguhuza ibyuma bifata ibyuma n'ibikoresho byo gutunganya, yagize ati: "kwiyumvisha ibibera mu gasanduku k'umukara n'ibipimo byo gukoresha. Izindi ntambwe nkeya, yenda kimwe cya kabiri cyo gufunga-kugenzura, zirashobora gusunika buto yo guhagarara kugirango itabare, Hindura inzira kandi wirinde ibice byanze. Nka ntambwe ya nyuma, urashobora guteza imbere impanga ya digitale, ishobora kwikora, ariko kandi igasaba ishoramari muburyo bwo kwiga imashini. ” Muri CosiMo, ishoramari rifasha sensor zo kugaburira amakuru mumpanga ya digitale, Isesengura rya Edge (kubara byakozwe kumpera yumurongo wibyakozwe no kubara bivuye mububiko rusange bwamakuru) noneho bikoreshwa muguhishurira imigendekere yimbere, ingano ya fibre kuri preform yimyenda kandi hashobora kuba ahantu humye. "Byaba byiza, urashobora gushyiraho igenamigambi kugirango ushobore kugenzura no gufunga inzira." Sause yagize ati. Urashobora kandi gukoresha aya makuru kugirango uhindure ibikoresho byawe. ”
Mugukora utyo, ibigo bikoresha sensor kugirango bikoreshe inzira.Urugero, Synthesite ikorana nabakiriya bayo kugirango bahuze sensor hamwe nibikoresho byo gufunga resin iyo infusion irangiye, cyangwa gufungura imashini yubushyuhe mugihe intego yo gukiza igerwaho.
Järveläinen avuga ko kugira ngo umenye sensor nziza kuri buri kibazo cyo gukoresha, “ugomba kumva impinduka mu bikoresho no mu nzira ushaka gukurikirana, hanyuma ugomba kugira abasesengura.” Umusesenguzi abona amakuru yakusanyijwe nuwabajije cyangwa ishami ryo gushaka amakuru. amakuru yibanze no kuyahindura mumakuru akoreshwa nuwabikoze. "Mubyukuri urabona ibigo byinshi bihuza sensor, ariko rero ntacyo bakora hamwe namakuru", Sause yagize ati yo gushaka amakuru, ndetse no kubika amakuru kugira ngo tubashe gutunganya amakuru. ”
Järveläinen agira ati: “Abakoresha ba nyuma ntibashaka gusa kubona amakuru y'ibanze.” Bashaka kumenya bati: 'Ese inzira irashobora kuba nziza?' yo gusesengura, hanyuma ukoreshe imashini yiga kugirango wihutishe inzira. ” Ubu buryo bwo gusesengura hamwe nuburyo bwo kwiga imashini bukoreshwa nitsinda rya Collo na CosiMo birashobora kugerwaho hifashishijwe ikarita yubukonje, imiterere yumubare wimiterere ya resin yimbere, hamwe nubushobozi bwo kugenzura ibipimo byimashini hamwe nimashini biragaragara.
Optimold ni isesengura ryakozwe na Synthesite kuri sensor ya dielectric.Kugenzurwa na software ya Optiview ya Synthesites, igice cya Optimold gikoresha ibipimo byo gupima ubushyuhe hamwe na resin yo kubara kugirango ubare kandi werekane ibishushanyo nyabyo kugirango ukurikirane imiterere ya resin harimo kuvanga ibipimo, gusaza kwa shimi, viscosity, Tg n'urwego rwo gukiza.Bishobora gukoreshwa muburyo bwo gukora prereg na fluid.Igice cyihariye Optiflow gikoreshwa mugukurikirana imigendekere yimisozi.Synthesite nayo yakoze simulator ikiza idasaba sensor ikiza mubibumbano cyangwa igice, ahubwo ikoresha a Umuyobozi wa Synthesites, Nikos Pantelelis yagize ati: "Ubushyuhe n'ubushyuhe hamwe na resin / prepreg ntangarugero muri iki gice cyisesengura." Turimo gukoresha ubu buryo bugezweho bwo kwinjiza no gukiza imiti kugira ngo habeho umuyaga w’umuyaga wa turbine. "
Sisitemu yo kugenzura imikorere ihuza sisitemu, Optiflow na / cyangwa Optimold ibice byo gukusanya amakuru, hamwe na software ya OptiView na / cyangwa Online Resin Status (ORS). Inguzanyo yerekana amashusho: Synthesite, yatunganijwe na CW
Kubwibyo, abatanga sensor benshi bateje imbere abasesengura ubwabo, bamwe bakoresha imashini yiga imashini abandi sibyo.Ariko abakora ibicuruzwa barashobora kandi guteza imbere sisitemu zabo bwite cyangwa kugura ibikoresho bitari mu bubiko no kubihindura kugirango babone ibyo bakeneye.Nyamara, ubushobozi bwo gusesengura ni ikintu kimwe gusa cyo gusuzuma.Hariho nibindi byinshi.
Guhuza nabyo ni ikintu cyingenzi muguhitamo sensor yo gukoresha.Icyuma gishobora gukenera guhura nibikoresho, uwabajije, cyangwa byombi.Urugero, ubushyuhe bwa flux na ultrasonic sensor birashobora kwinjizwa mububiko bwa RTM 1-20mm kuva ubuso - kugenzura neza ntibisaba guhura nibikoresho biri mubibumbano.Icyuma cya Ultrasonic kirashobora kandi kubaza ibice mubwimbike butandukanye bitewe numurongo ukoreshwa.Collo electromagnetic sensor irashobora kandi gusoma ubujyakuzimu bwamazi cyangwa ibice - cm 2-10, bitewe ku nshuro y'ibibazo - kandi binyuze mu bikoresho bitari ibyuma cyangwa ibikoresho bihura na resin.
Nyamara, microwire ya magnetique (reba "Kudakurikirana kugenzura ubushyuhe n'umuvuduko uri imbere yibigize") kuri ubu ni byo byonyine byerekana ubushobozi bwo kubaza ibice biri hagati ya cm 10. Ibyo ni ukubera ko ikoresha induction ya electronique kugirango itange igisubizo kuri sensor, yinjijwe mubikoresho byinshi. sensor ya ThermoPulse ya microuire ya AvPro, yashyizwe mu gihimba gifatika, yabajijwe binyuze muri fibre ya karuboni 25mm yuzuye kugira ngo ipime ubushyuhe mu gihe cyo guhuza. Kubera ko microwire ifite diameter ifite umusatsi wa microne 3-70, ntabwo bigira ingaruka kumikorere cyangwa guhuza umurongo.Ku diametero nini gato ya microne 100-200, sensor ya fibre optique nayo irashobora gushyirwamo nta gutesha agaciro imiterere yimiterere.Nyamara, kubera ko bakoresha urumuri mugupima, ibyuma bya fibre optique bigomba kuba bifite insinga ihuza na uwabajije.Nkuko, kubera ko sensor ya dielectric ikoresha voltage kugirango ipime imitungo ya resin, igomba no guhuzwa nuwabajije, kandi benshi bagomba no guhura na resin bakurikirana.
Rukuruzi ya Collo Probe (hejuru) irashobora kwibizwa mumazi, mugihe icyapa cya Collo (hepfo) gishyizwe murukuta rwubwato / kuvanga ubwato cyangwa gutunganya imiyoboro / kugaburira. Inguzanyo yerekana amashusho: ColloidTek Oy
Ubushobozi bwubushyuhe bwa sensor nubundi buryo bwingenzi busuzumwa.Urugero, ibyuma byinshi bya ultrasonic sensibre ikora mubushyuhe bugera kuri 150 ° C, ariko ibice muri CosiMo bigomba gushingwa mubushyuhe buri hejuru ya 200 ° C. Kubera iyo mpamvu, UNA yagombaga gukora sensor ya ultrasonic ifite ubwo bushobozi. Ibyuma bifata ibyuma bya dielectric ya Lambient birashobora gukoreshwa hejuru yubuso bugera kuri 350 ° C, kandi ibyuma byifashishwa byongera gukoreshwa bishobora gukoreshwa kugeza kuri 250 ° C.RVmagnetics (Kosice, Slowakiya) yateye imbere sensor ya microwire kubikoresho byinshi bishobora kwihanganira gukira kuri 500 ° C.Mu gihe tekinoroji ya sensor ya Collo ubwayo idafite imipaka yubushyuhe bwa teoretiki, ingabo yikirahure yerekana ikirahure cya Collo Plate hamwe nuburaro bushya bwa polyetheretherketone (PEEK) inzu ya Collo Probe byombi birageragezwa ku murimo uhoraho kuri 150 ° C, nk'uko Järveläinen abitangaza. Hagati aho, PhotonFirst (Alkmaar, Ubuholandi) yakoresheje igipande cya polyimide kugira ngo itange ubushyuhe bwo gukora bwa 350 ° C kuri sensor optique ya fibre optique ku mushinga wa SuCoHS, ku buryo burambye kandi buhenze- gukora neza-ubushyuhe bwo hejuru.
Ikindi kintu kigomba kwitabwaho, cyane cyane mugushiraho, nukumenya niba sensor ipima kumwanya umwe cyangwa ni umurongo ugereranya hamwe nibintu byinshi byunvikana.Urugero, Com & Sens (Eke, Ububiligi) fibre optique irashobora kugera kuri metero 100 z'uburebure kandi ikagaragara hejuru kugeza kuri fibre 40 ya Bragg grating (FBG) ibyumviro bifite intera ntarengwa ya cm 1.Iyi sensororo yakoreshejwe mugukurikirana ubuzima bwubatswe (SHM) bwibiraro bya metero 66 z'uburebure hamwe no gukurikirana imigendekere ya resin mugihe cyo kwinjiza amadirishya manini.Gushiraho sensor point ya buriwese kumushinga nkuyu byasaba umubare munini wa sensor hamwe nigihe kinini cyo kwishyiriraho.NCC na kaminuza ya Cranfield basaba inyungu zisa kumurongo wa dielectric sensor. Ugereranije na sensor ya dielectric point imwe yatanzwe na Lambient, Netzsch na Synthesite, " Hamwe na sensor yacu, dushobora gukurikirana imigendekere ya resin ubudahwema muburebure, ibyo bikaba bigabanya cyane umubare wa sensor zisabwa mugice cyangwa igikoresho. ”
AFP NLR kuri Fibre Optic Sensors Igice kidasanzwe cyinjijwe mumuyoboro wa 8 wumutwe wa Coriolis AFP kugirango ushyire ibyuma bine bya fibre optique mubushyuhe bwo hejuru, fibre karubone ishimangira ikizamini cyibizamini. Inguzanyo yerekana amashusho: Umushinga SuCoHS, NLR
Ibyuma bifata ibyuma bifasha kandi gutangiza ibyashizweho.Mu mushinga wa SuCoHS, Royal NLR (Centre y’indege yo mu Buholandi, Marknesse) yashyizeho igice cyihariye cyinjijwe mu muyoboro wa 8 Automated Fiber Placement (AFP) umuyobozi wa Coriolis Composites (Queven, Ubufaransa) kugirango ashyiremo imirongo ine ( imirongo itandukanye ya fibre optique), buri kimwe gifite sensor ya 5 kugeza kuri 6 ya FBG (PhotonFirst itanga ibyuma 23 byose hamwe), mumwanya wo gupima fibre fibre.Rmagnetics yashyize ibyuma byayo bya microwire mumashanyarazi ya GFRP. maremare kuri microwire nyinshi], ariko ihita ishyirwa ubudahwema iyo rebar ikozwe. ", Ratislav Varga, washinze RVmagnetics. Ati: "Ufite microwire ifite microwire ya 1km. ibishishwa bya firimu hanyuma ukabigaburira mu ruganda rutunganya umusaruro udahinduye uburyo rebar ikorwa. ” Hagati aho, Com & Sens irimo gukora ikoranabuhanga ryikora kugirango ryinjizemo ibyuma bya fibre optique mugihe cyo guhinduranya filimi mu bwato.
Kubera ubushobozi bwayo bwo gukoresha amashanyarazi, fibre ya karubone irashobora gutera ibibazo hamwe na sensor ya dielectric.Icyuma gikoresha amashanyarazi gikoresha electrode ebyiri zishyizwe hafi yazo. "Niba fibre zihuza electrode, ziba zihinduranya sensor", nk'uko Huan Lee washinze Lambient abisobanura. Muri iki gihe, koresha akayunguruzo. ”Akayunguruzo kareka ibisigazwa bikanyura kuri sensor, ariko bikabikwa muri fibre ya karubone.” Rukuruzi ya dielectric sensor yakozwe na kaminuza ya Cranfield na NCC ikoresha ubundi buryo, harimo ibice bibiri bigoretse byinsinga z'umuringa.Iyo hashyizweho ingufu za voltage, hashyirwaho umurima wa electromagnetiki hagati yinsinga, zikoreshwa mugupima inzitizi.Isinga zirashizweho hamwe na polymer yimashini itagira ingaruka kumashanyarazi, ariko ikabuza fibre karubone kubura.
Birumvikana ko ikiguzi nacyo ari ikibazo. Com & Sens ivuga ko impuzandengo yikigereranyo kuri point ya FBG yunvikana ari 50-125 euro, ishobora kugabanuka ikagera kumayero 25-35 iyo ikoreshejwe mubice (urugero, kumato 100.000). (Ibi ni gusa agace k'ubushobozi bugezweho kandi buteganijwe bwo gukora ibintu byumuvuduko ukabije, reba ingingo ya 2021 ya CW kuri hydrogen.) Karapapas ya Meggitt avuga ko yakiriye ibyifuzo byumurongo wa fibre optique hamwe na sensor ya FBG ugereranije £ 250 / sensor (≈300 € / sensor), umubajije afite agaciro ka £ 10,000 (€ 12,000). umushakashatsi mukuru) muri Composites Process Science muri kaminuza ya Cranfield, "ni umusesenguzi wa impedance, usobanutse neza kandi ugura byibuze, 000 30.000 [≈ € 36,000], Ariko NCC ikoresha umubaza woroheje cyane ugizwe ahanini no hanze yububiko. modules zo mu kigo cy’ubucuruzi Gisha inama Deta [Bedford, mu Bwongereza]. ” Synthesites isubiramo € 1,190 kuri sensor-in-mold na € 20 kumikoreshereze imwe / igice kimwe muri EUR, Optiflow yavuzwe kuri EUR 3,900 na Optimold kuri EUR 7,200, hamwe no kongera kugabanuka kubice byinshi byisesengura.Ibiciro birimo software ya Optiview nibindi byose inkunga ikenewe, Pantelelis yavuze, yongeraho ko abakora umuyaga w’umuyaga bazigama amasaha 1.5 kuri buri cyiciro, bakongeraho umurongo ku kwezi, kandi bakagabanya ikoreshwa ry’ingufu ku gipimo cya 20%, bakagaruka ku ishoramari ry’amezi ane gusa.
Amasosiyete akoresheje sensor azabona inyungu nkuko abakora imigenzo 4.0 bagitangira kugabanya ibiro, ibikoresho bifatika, barashobora gukoresha sensor yacu gutsindishiriza Ibishushanyo byabo no gukurikirana umusaruro uko bigeze kurwego rusabwa muri 2030.Icyuma kimwe gikoreshwa mugusuzuma urwego rwimiterere murwego mugihe cyo guhinduranya no gukiza birashobora kandi kugenzura uburinganire bwikigega mugihe cyibihumbi n'ibihumbi bya peteroli, guhanura kubisabwa no kwiyandikisha nyuma yubushakashatsi. ubuzima. Turashobora gukoresha pisine ya digitale ya digitale itangwa kuri buri cyombo gikora ingufu zakozwe, kandi igisubizo nacyo kirimo gutegurwa kuri satelite. ”
Gushoboza impanga za digitale hamwe nuudodo Com & Sens ikorana nu ruganda rukora ibikoresho kugirango ikoreshe ibyuma byayo bya fibre optique kugirango itume amakuru yimibare atembera binyuze mubishushanyo mbonera, umusaruro na serivisi (iburyo) kugirango ushyigikire indangamuntu ya digitale ishyigikira impanga ya digitale ya buri gice (ibumoso) cyakozwe. Inguzanyo yishusho: Com & Sens hamwe nishusho 1, “Ubwubatsi hamwe nu murongo wa Digital” by V. Singh, K. Wilcox.
Rero, amakuru ya sensor ashyigikira impanga ya digitale, kimwe numurongo wa digitale ugizwe nigishushanyo, umusaruro, ibikorwa bya serivisi hamwe nubusaza.Iyo usesenguye ukoresheje ubwenge bwubukorikori hamwe no kwiga imashini, aya makuru asubira mubishushanyo no gutunganya, kunoza imikorere no kuramba.Ibi yahinduye kandi uburyo bwo gutanga amasoko bukorana.Urugero, uruganda rukora amavuta Kiilto (Tampere, Finlande) rukoresha ibyuma bifata ibyuma bya Collo kugirango bifashe abakiriya bayo kugenzura igipimo cyibigize A, B, nibindi mubikoresho byabo bivangavanga byinshi. "Kiilto Järveläinen agira ati: “ubu irashobora guhindura imiterere y’ibikoresho byayo ku bakiriya ku giti cyabo, ariko kandi bituma Kiilto yumva uburyo ibisigazwa bikora mu bikorwa by’abakiriya, ndetse n’uburyo abakiriya bakorana n’ibicuruzwa byabo, bikaba bihindura uburyo itangwa ritangwa. Iminyururu irashobora gukorera hamwe. ”
OPTO-Mucyo ikoresha sensor ya Kistler, Netzsch na Synthesites kugirango ikurikirane gukira kubice bya termoplastique birenze urugero epoxy CFRP. Inguzanyo yerekana amashusho: AZL
Sensors kandi ishyigikira ibintu bishya hamwe nibikorwa bishya.Bisobanuwe mu ngingo ya CW ya 2019 ku mushinga wa OPTO-Mucyo (reba “Thermoplastic Overmolding Thermosets, 2-Minute Cycle, Batteri imwe”), AZL Aachen (Aachen, Ubudage) ikoresha intambwe ebyiri inzira yo gutambutsa gutambuka kamwe Kuri (UD) karuboni fibre / epoxy prepreg, hanyuma ikarengerwa na 30% fibre ngufi ya fibre ngufi ishimangirwa PA6.Urufunguzo nugukiza igice gusa prereg kugirango kugirango reaction zisigaye muri epoxy zishobore guhuza na thermoplastique .AZL ikoresha Optimold na Netzsch DEA288 Isesengura rya Epsilon hamwe na sensor ya Synthesites na Netzsch dielectric sensor hamwe na Kistler in-mold sensor hamwe na software ya DataFlow kugirango uhindure uburyo bwo gutera inshinge. gusobanukirwa uko umuti uhagaze kugira ngo ugere ku ihuriro ryiza ry’ubushyuhe bukabije ”, nk'uko bisobanurwa na injeniyeri w’ubushakashatsi muri AZL, Richard Schares. Ati: “Mu bihe biri imbere, inzira irashobora guhuza n'imiterere kandi ifite ubwenge, kuzenguruka inzira biterwa n'ibimenyetso bya sensor.”
Järveläinen agira ati: “Icyakora, hari ikibazo cy'ibanze, kandi ibyo ni ukutumva neza abakiriya ku buryo bwo kwinjiza ibyo byuma bitandukanye mu bikorwa byabo. Ibigo byinshi ntibifite abahanga mu bya sensor. ” Kugeza ubu, inzira igana imbere isaba abakora sensor hamwe nabakiriya Guhana amakuru imbere n'inyuma.Imiryango nka AZL, DLR (Augsburg, Ubudage) na NCC irimo guteza imbere ubumenyi bwa sensor nyinshi.Kubera ko yavuze ko hari amatsinda muri UNA, ndetse no kuzunguruka. amasosiyete atanga sensorisiyo hamwe na serivise zimpanga za digitale.Yongeyeho ko umuyoboro w’inganda wa Augsburg AI wakodesheje ikigo cya metero kare 7000 kuri iyi ntego, “kwagura igishushanyo mbonera cy’iterambere rya CosiMo ku buryo bwagutse cyane, harimo na selile zikoresha, aho abafatanyabikorwa mu nganda Irashobora gushyira imashini, gukora imishinga no kwiga uburyo bwo guhuza ibisubizo bishya bya AI. ”
Carapappas yavuze ko imyiyerekano ya dielectric sensor ya Meggitt muri NCC ari intambwe yambere yabigizemo. ibikenewe hamwe nibikoresho byo gutumiza. Gukoresha mudasobwa bigenda bitera imbere. ”
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Igihe cyo kohereza: Gicurasi-20-2022